How integrated is the multi station integrated machine for dispensing and soldering detection
source:
www.directcreditservices.com | Release time:2025年09月17日
The integration level of the multi station integrated machine for dispensing and soldering detection is relatively high, mainly reflected in the following aspects:
1.Multi process integration: This type of all-in-one machine usually integrates multiple processes such as dispensing, soldering, and testing. For example, the visual dispensing machine of Shenzhen Maituo Intelligent Equipment Co., Ltd. integrates the entire process of dispensing, curing, detection, and sorting, and also supports communication and linkage with surface mount machines, SPI and other equipment, achieving collaborative operation of multiple processes.
2.Multi station parallel operation: By using assembly line integrated conveyors or multi station turntables, multiple station parallel operations are achieved, greatly improving production efficiency. As mentioned above, the visual dispensing machine equipped by Maxtor Intelligent Equipment achieves a production capacity increase of more than 5 times through the integration of conveyor lines.
3.Intelligent feeding and positioning: Equipped with an intelligent feeding system, such as vibration disc sorting and mechanical arm grasping combined with visual positioning, it can support mixed production of multiple types of workpieces with short changeover time. Meanwhile, by utilizing technologies such as visual recognition, laser height measurement, and pressure sensors, precise positioning and real-time parameter compensation of the workpiece can be achieved to ensure machining accuracy.
4.Closed loop quality control: Integrated with AOI visual inspection system, it can monitor the integrity of the adhesive type and the quality of the solder joints online, automatically compensate for parameter deviations, and reduce the defect rate. For example, the visual dispensing machine of Maxtor intelligent equipment can reduce the defect rate to below 0.1% through closed-loop quality control.
5.Modular design: Some all-in-one machines adopt a modular design, where each key component can be disassembled separately, and any accidentally damaged parts can be quickly replaced for easy maintenance and upgrading, while also improving the flexibility and versatility of the equipment.
6.Data integration and traceability: Equipped with MES system data interface, it can achieve real-time collection, storage, and traceability of production data. Process parameters can be stored and called, making it convenient for enterprises to carry out production management and quality control.